User Report Dalli-Werke GmbH & Co. KG

The FASTEC 4 PRO software solution at WIN AEROSOL GmbH & Co. KG, a subsidiary of DALLI-WERKE GmbH & Co. KG.

The full report is available for download.

The FASTEC 4 PRO Software Solution at Dalli-Werke GmbH & Co. KG

The dalli group is a sixth-generation family business with a clear focus on the European private label and brand business. In line with its promise of quality, the medium-sized company combines tradition, values and social responsibility with the demands of a high-performance and future-oriented group of companies – and has been doing so for over 175 years.

At WIN AEROSOL GmbH & Co. KG, a subsidiary of DALLI-WERKE GmbH & Co. KG, FASTEC 4 PRO has been introduced on all lines in order to reduce the manual effort involved in data acquisition and its analysis and archiving in reports. Thanks to digital data acquisition, the production manager now saves eight hours a week, which he can devote to other tasks.

  • Modules Used:
    – Machine data acquisition (MDA)
    – Production data acquisition (PDA)
    – and the Additional Function View Client
  • Special Features:
    – All data is recorded via I/O modules on the lines.
    – Central key figure: pieces per shift
    – Each product is calculated and a calculated price is passed on to the customer with a margin.
    – In order to produce the products at the calculated quantities, a cycle per minute, i.e. a number of pieces per minute, is required. Production is measured by this key figure.
    – Strong focus on cost savings, less on OEE

Short and Precise

Facts Instead of Gut Feeling:
Without a transparent database, it is almost impossible to uncover potential in production. At WIN AEROSOL, too, potentials for the output quantity came to light that were previously unknown. Several minutes were regularly wasted during shift changes, which would have meant enormous increases in productivity with more efficient processes.

The recording of downtimes was also adapted over time. Initially, five minutes of production downtime were tolerated until an unjustified fault was triggered in the system. Today, we go much deeper in order to record downtimes more accurately. This allows a clear lever to be identified in the loss of performance and downtimes can be better assigned to their origin.

Transparency Across All Departments:
Large screens can be found throughout the site, showing a dashboard from FASTEC 4 PRO. Production, production control, technology, logistics and quality management can see the current status of all lines and when an order has been completed. In addition, employees in the office have the option of carrying out reports on KPIs at any time. All information can be called up in real-time at the touch of a button and then serves as a basis for meetings, for example.

Result: Eight Hours/Week Of Time Saved:

The production manager spent almost two hours a day collecting, analyzing and archiving data from the production lines. Further hours were added for the weekly and monthly analyses. Time that is very valuable as a production manager and can be better invested in other activities.

This time saving through digital data acquisition with FASTEC 4 PRO is the biggest lever at WIN AEROSOL: the production manager saves eight hours a week!

Do You Have Special Requirements for Digital Production Management?

No problem. We deliver customized solutions. With us, you benefit from extensive project experience in digital manufacturing in various industries. With over 400 customers. Worldwide. Since 1995.

Are You Interested? Contact us without obligation.

Who We Work For

From automotive suppliers to food producers, pharmaceutical companies to toy manufacturers, from highly specialized niche suppliers to ambitious medium-sized companies to large international corporations – over 400 customers around the globe rely on Software for Production – made in Paderborn. Among them:

FASTedge SFT15

The 15-inch touch terminal is required for each machine. It has a universal RFID reader and two digital inputs for machine connection as standard.

Terminal, Shopfloor, Tablet, Produktion, FASTedge, MES, MES-Einstieg, FASTEC

FASTedge Box

Both the terminals and the machines are connected to the EdgeBox via LAN or WiFi. The cloud connection is made via your network or mobile communications. At least one EdgeBox is required. The system can later be moved to your own server.

Edgebox, MES-Einstieg, MES, Edge, Hardware, FASTEC, FASTedge

User

Personal users are required to report the collected data. The number of employees involved in data acquisition in your production does not matter.

Systems

Each line and machine in your production is licensed individually.

Thank You for Your Interest in FASTEC

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