User Report Eisengiesserei Baumgarte

MES solution FASTEC 4 PRO at Eisengiesserei Baumgarte GmbH in Bielefeld.

The full report is available for download.

The FASTEC 4 PRO Software Solution at the Baumgarte Iron Foundry

Eisengiesserei Baumgarte is one of the largest German foundries with three molding plants and diverse references in a wide range of industries. For many decades, the company has stood for sophisticated, contemporary casting technology, top quality and pioneering technology. The iron foundry is committed to maintaining this lead – now and in the future. An important step in this direction was the introduction of the MES FASTEC 4 PRO.

Short and Precise

Smooth Communication Between MES and ERP System
At Eisengiesserei Baumgarte, 230 employees currently work on a production area of 20,000 m² on ultra-modern production facilities. Around 30,000 tons of castings are cast and processed here every year.

Everything from a Single Source Thanks to the Manufacturing Execution System
The introduction of an MES was an important step towards sustainability, efficiency and the future for Eisengiesserei Baumgarte. Volker Spruch, Head of Technical Controlling at Eisengiesserei Baumgarte and MES project manager, comments: “With an MES, we can react more efficiently to changing market conditions and meet the increasing customer requirements for our castings while maintaining consistently high quality. With the MES, we have up-to-date performance and therefore cost data at all times.”

Kick-Off and Introduction of the MES Project
The go-ahead for the introduction of the MES solution FASTEC 4 PRO was given at the end of 2010. The module for machine data acquisition
Machine Data Acquisition (MDA) module was implemented as a pilot installation. This MDA module was put into operation quickly and easily thanks to the clearly defined requirements for the MES. In spring 2011, 6 months after the pilot installation, the system was extended to the remaining 12 machines in the core shop. In August of the same year, the three molding lines of the Baumgarte iron foundry followed. Two of the molding lines were connected “classically” via FASTEC I/O modules, while another was bound via a special XML-based web interface.

“Thanks to FASTEC 4 PRO, we have access to immediately usable data in real-time. This means we can carry out audits at any time within 5 minutes.” Eckhard Winter, Managing Director, Eisengiesserei Baumgarte GmbH

Do You Have Special Requirements for Digital Production Management?

No problem. We deliver customized solutions. With us, you benefit from extensive project experience in digital manufacturing in various industries. With over 400 customers. Worldwide. Since 1995.

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Who We Work For

From automotive suppliers to food producers, pharmaceutical companies to toy manufacturers, from highly specialized niche suppliers to ambitious medium-sized companies to large international corporations – over 400 customers around the globe rely on Software for Production – made in Paderborn. Among them:

FASTedge SFT15

The 15-inch touch terminal is required for each machine. It has a universal RFID reader and two digital inputs for machine connection as standard.

Terminal, Shopfloor, Tablet, Produktion, FASTedge, MES, MES-Einstieg, FASTEC

FASTedge Box

Both the terminals and the machines are connected to the EdgeBox via LAN or WiFi. The cloud connection is made via your network or mobile communications. At least one EdgeBox is required. The system can later be moved to your own server.

Edgebox, MES-Einstieg, MES, Edge, Hardware, FASTEC, FASTedge

User

Personal users are required to report the collected data. The number of employees involved in data acquisition in your production does not matter.

Systems

Each line and machine in your production is licensed individually.

Thank You for Your Interest in FASTEC

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