NaBento User Report
Potential analysis with easyOEE and upcoming rollout of the MES FASTEC 4 PRO.
The full report is available for download.
The Path to Digital Production at NaBento Vliesstoff GmbH
NaBento Vliesstoff GmbH is part of Huesker Synthetic GmbH, which develops and produces intelligent geo-technology. At the NaBento plant in Ellefeld, geomembranes are manufactured that can safely and economically replace conventional, mineral linings. A potential analysis with easyOEE was carried out in production and successfully identified opportunities to increase output. Based on these successes, the project start with the integrated software solution FASTEC 4 PRO was initiated.
- Industry: Plastics
- In Use: Potential analysis with easyOEE to assess optimization potential.
- Benefit: Valid data basis to check whether digitizing production with FASTEC 4 PRO is worthwhile.
"Thanks to easyOEE, we have identified the potential to increase output by 20-30%, which was not apparent previously. We are delighted to be able to realize this potential on all systems with FASTEC 4 PRO."
"The ideal solution for us was to explore the potential of production and test digital data acquisition on a system without making any major investments. In addition, communication with FASTEC was very good right from the start: simple and clear."
"Thanks to the potential analysis with easyOEE, we knew that investing in a holistic solution was worthwhile and more economical in the long term."
Short and Precise
Initial Situation
The company works with the SAP ERP system in production. For a long time, production data was still being recorded
manually, so that shift reports and produced quantities were recorded by hand in paper-based shift logs. In addition, only estimates were made for set-up and cleaning times, resulting in a very inaccurate database. In addition, there was a high administrative burden and confusing mountains of paper in production, resulting in a lack of objectivity and transparency in the collection and reporting of production data.
Potential Analysis with easyOEE
The simple, rentable entry-level solution for a potential analysis with easyOEE was very attractive for the relatively small NaBento plant with a small number of employees, in order to evaluate the potential of digitization.
In day-to-day work, the advantages of easyOEE quickly became apparent: the digital solution has eliminated a lot of paperwork and manual work. The potential analysis uncovered the weak points of production in one plant, for example, and provided real-time transparency of the current production status.
Conclusion and Outlook
With the goals of increasing efficiency and achieving transparency at all levels through an appealing visualization of production data, several plants are now being connected to FASTEC 4 PRO step by step. Among other things, the focus is on the scalability of the software. The decision in favor of FASTEC 4 PRO was made based on the positive results of the potential analysis and the good cooperation with FASTEC.
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