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How Maintal Increases Efficiency with FASTEC 4 PRO

digitale Produktion, Success Story, Maintal, FASTEC, FASTEC 4 PRO, MDE, BDE, MES
To make its production processes more efficient and increase transparency, Maintal Konfitüren GmbH has implemented the Manufacturing Execution System (MES) FASTEC 4 PRO. Maintal is known for its high-quality jams and spreads, which have been produced at its site in Haßfurt since 1886. Real-time digital data acquisition enables more precise analysis, faster response times, and data-driven optimizations that lead to long-term improvements in production.
Results at a Glance:
  • Doubled output by redistributing resources in bucket filling based on data – two days per week
  • Reduced downtime in filling by 20 to 30 minutes per day through implementation of identified potential
  • Real-time data provides transparency, insights into product quality, and fast response during production
  • All states and downtimes digitally recorded
  • Data-driven optimizations for increased production efficiency

The great added value for us is that we receive data in real time and can respond to issues immediately.

Sebastian Arnold, Deputy Head of Production at Maintal Konfitüren GmbH 

Identify Potential and Allocate Resources Based on Data

Maintal uses the machine and production data collection modules of FASTEC 4 PRO. Every day, users evaluate the data in the software, calculate the Overall Equipment Effectiveness (OEE), compare current values with the previous day, and send reports to various departments within the company.

Maintal, digitale Produktion, FASTEC, FASTEC 4 PRO, MES, MDE, BDE, digitale Datenerfassung
Maintal, digitale Produktion, FASTEC, FASTEC 4 PRO, MES, MDE, BDE, digitale Datenerfassung
Transparency and Fast Responsiveness

Management can access real-time data in the software at any time and is always informed about progress. FASTEC 4 PRO supports the production team in implementing measures to improve production. It identifies disruptions and resolves the root cause at the line unit.

Our team has embraced FASTEC 4 PRO very well. We explained the background behind the MES implementation and provided training. We were available to answer any questions. As a result, the software is well maintained today.

Sebastian Arnold, Deputy Head of Production at Maintal Konfitüren GmbH

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Author: Alexandra Hain

PR & Content Specialist
Experience in B2B communication and target group-specific copywriting in print and online since 2019.

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Chapter

FASTedge SFT15

The 15-inch touch terminal is required for each machine. It has a universal RFID reader and two digital inputs for machine connection as standard.

Terminal, Shopfloor, Tablet, Produktion, FASTedge, MES, MES-Einstieg, FASTEC

FASTedge Box

Both the terminals and the machines are connected to the EdgeBox via LAN or WiFi. The cloud connection is made via your network or mobile communications. At least one EdgeBox is required. The system can later be moved to your own server.

Edgebox, MES-Einstieg, MES, Edge, Hardware, FASTEC, FASTedge

User

Personal users are required to report the collected data. The number of employees involved in data acquisition in your production does not matter.

Systems

Each line and machine in your production is licensed individually.

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